NEXSPC's alert system is the 'Quality Radar' of digital factories. SPC lives on timeliness. NEXSPC actively scans all items 24/7 via a powerful backend engine. Upon triggering rules or CPK thresholds, it instantly links via industrial protocols and office platforms. From single-point OOC to systemic bias, it pushes critical alerts to owners, shrinking 'remedy' to 'instant response'.
Alert System
NEXSPC offers industry-leading dual monitoring. Besides real-time Out-of-Control (OOC) rules, it supports trend alerts for Process Capability (CPK/PPK). Custom thresholds let the system intervene early when stability drops but hasn't breached limits. This mechanism gives you preventive info before scrap is produced.
Backend runs silent rules (out-of-bounds, runs, trends) with custom logic. Detecting shifts, it instantly marks OOC points and triggers alerts, ensuring operators correct deviations immediately.
Unlike 'fix-when-broken', NEXSPC computes CPK/PPK in real-time. Set thresholds (e.g., CPK < 1.33) to alert when capability drops before defects occur, shifting from 'passive defense' to 'active prevention'.
Powered by a robust server engine, NEXSPC automatically scans thousands of factory items 24/7. No manual checks needed. It double-checks based on data frequency, ensuring no subtle quality risk is missed in massive data.
Monitor
NEXSPC integrates mainstream enterprise tools to ensure no alert is missed. It supports instant pushes via DingTalk, Lark, WeCom, and Email. For industrial automation, it offers MQTT forwarding and Web API sync to link local alarms or MES systems, building a full-scenario alert center.
Deep linkage with DingTalk, Lark, WeCom pushing structured message cards with 'Anomaly Details, Current Value, Rule'. Managers receive alerts on mobile without logging in, enabling instant cross-region response.
Designed for smart factories. Supports MQTT forwarding and Web API calls. Indirectly drives PLC lights, alarms, or syncs anomaly data to MES/ERP to pause orders. Breaks IT/OT barriers for a full-scenario IIoT alert center.
Notification is the start of action. Each alert records root cause analysis and corrective actions, ensuring every anomaly is traceable and resolved.
Notification
Avoid alert fatigue with precision management. Configure independent strategies for items, processes, or workshops. Route Line A anomalies to Line A Leaders, and global CPK issues to Quality Directors. Set frequencies and DND times to ensure high-priority handling and efficiency.
Mix rules by item, process, or workshop. Set instant alerts for KPCs and summary reminders for general items. This graded management ensures rational resource allocation, focusing on core risks.
Targeted distribution via notification groups. Auto-identifies anomalies: pushes floor alerts to Line Leaders, and global CPK trends to Directors. 'On-demand push' eliminates noise and boosts efficiency.
Alerts start compliance. The system logs send times, recipients, and response statuses, providing a complete audit trail for quality anomaly handling.
