Blog

Technical articles and insights on NEXSPC and Statistical Process Control (SPC).

Faking Cpk: Why the Shop Floor Isn't Entirely to Blame

Discover why manufacturing shop floors fake Cpk data. Uncover the truth behind rigid audit standards, measurement errors, and normal distribution myths, and learn how automated SPC systems like NEXSPC 4.0 build true data integrity.…

Faking Cpk: Why the Shop Floor Isn't Entirely to Blame

It’s Time to Stop Pretending You’re Doing SPC

High Cpk and Six Sigma are great, but if your shop floor still uses outdated Pass/Fail inspections, your SPC is just security theater. Discover why real quality experts use dedicated SPC software for real-time trend warnings instead of post-mortem box-ticking.…

It’s Time to Stop Pretending You’re Doing SPC

Six Sigma Consumes Data, SPC Produces It: The Hidden Flaw in Manufacturing AI

Discover why Six Sigma projects often fail to build lasting quality control capabilities. Learn how modern SPC acts as the foundation for Industrial AI by creating a continuous, structured, and 4M1E-tagged data pipeline on the shop floor.…

Six Sigma Consumes Data, SPC Produces It: The Hidden Flaw in Manufacturing AI

It's Time to Phase Out Embedded SPC Workstations | Embedded SPC workstations vs Web-based SPC software

Discover why modern manufacturing must phase out embedded SPC workstations. Learn how centralized Web-based SPC platforms eliminate data silos, unify CPK algorithms, and enable true plant-wide quality management without abandoning existing hardware.…

It's Time to Phase Out Embedded SPC Workstations | Embedded SPC workstations vs Web-based SPC software

It's Time to Abandon Minitab for SPC Analysis

Discover why modern smart manufacturing must abandon traditional standalone tools like Minitab. Learn how enterprise real-time SPC platforms use IoT data acquisition, 5M1E traceability, and LLM AI diagnostics for fully automated concurrent monitoring.…

It's Time to Abandon Minitab for SPC Analysis

SPC:The True "Underlying Operating System" of Smart Manufacturing

Discover why SPC is the true underlying operating system of smart manufacturing. Learn the five crucial thresholds for SPC implementation, including MSA, data traceability, and OCAP, and how nexSPC powers the industrial AI data closed loop.…

SPC:The True "Underlying Operating System" of Smart Manufacturing

Addressing the Auditor’s Challenge: “Why Haven’t You Used All SPC Out-of-Control Rules?”

This article addresses quality engineers on how to handle auditor questions regarding why all 8 SPC rules aren't used. It argues that indiscriminately using all rules increases Type I errors (false alarms), destroys process stability, and misjudges physical laws. Rules must match process models and be backed by actionable Out-of-Control Action Plans (OCAP) supported by structured data.…

Addressing the Auditor’s Challenge: “Why Haven’t You Used All SPC Out-of-Control Rules?”